commutator armature production line

Product Introduction 

Our armature production line is the good choice to upgrade your production capability. It can be designed with concerning machines according to your armature workflow.

It can include the shaft insert, end cover insert, commutator insert, paper insert(powder coating), winding, commutator turning, spot welding, wedge insert, balancing, testing, and other following motor assembly.

raw material Bowl Feeder

The bowl feeder applied in the commutator armature production line is to feed the end cover, commutator. Also can applied in the aluminum rotor production line to feed the clip, bearing etc.

Product Characteristic 

The armature production line is to produce the commutator armature from the shaft insert to armature testing.

◎ the line designed according to client armature workflow.

◎ the line designed acccording to client armature Qty

◎ the line designed according to client automation request and budget 

paper Inserting Machine 

This machine applies absolutely mechanical action, paper feeding device  feeds the insulation paper into the tooling (which has the base, press needle, cuter), while the paper is feeding to the position, the cutter cuts off the paper, and push to the base, the press needle inserts upward and keep the paper into the tooling to be in shape, the press needle moves upward further to keep the shaped paper into the slot, then it reverses, indexing runs and position to the next slot for paper insertion until the last slot.  

rotor winding Machine 

WD-1-SAW series developed in August, 2008. Its winding and indexing are driven by the servo motor. Operation process is controlled by PLC and displayed by touching screen.

Comparing to the armature winding machines we produced before that period, its features are as follows,                        

²  The wire ends could be clamped or cut off, which can largely save the wires.                                            

²  The hooking part is protected by the sleeves, which is faster and more reliable.                                           

²  Flyer unit is made of alloy aluminum, which is of high strength.         

²  Counter weight and balance of tooling is of planetary gear train structure, which is more stable.                             

²  The buffer between the clamping molds reduces the running noise.                                                              

²   For different wire diameter, magnetic constant tension unit or electrical control unit MITSUBISHI is used in tension control part; meanwhile, the tension holder is rotatable to adapt to different requirement.